Save Time Finding the Right Particle Counter to Ensure Your Cleanroom is a Clean Room

Save Time Finding the Right Particle Counter to Ensure Your Cleanroom is a Clean Room

Cleanroom facilities are prone to environmental contamination, making particle counters invaluable tools for managing lab spaces that must be kept in a pristine state. This article provides the essentials for quickly determining the best particle counter solution for your cleanroom application.

Let’s quickly cover some of the basics.

What is a Particle Counter?

A particle counter is a device that detects and counts particles simultaneously. You’ll encounter three types - aerosol, liquid and solid – but today, we’ll focus on aerosol particle counters, which are the go-to meters for cleanrooms.

Types of Aerosol Particle Counters and How They Work

1. Optical Particle Counters

Also known as light scattering particle counters, this type of particle counter is the most common solution for monitoring air quality in cleanrooms.

These meters work in the following sequence. First, a built-in pump draws an aerosol stream through a chamber with a light source for measuring and counting particles. Then, when particles are present, the light source illuminates them, and the light scatters.

The light deviating from a single particle will have a unique path - a signature directly related to the dimensions of the particle. This phenomenon enables an optical particle counter to determine the size and quantity of individual particles.

Finally, after measuring, the particles are then either redirected to a filter or absorbed. 

2. Condensation Particle Counters

A condensation particle counter is the right type of meter to protect against aerosol contamination with small particles - as small as 2nm. 

A condensation particle counter counts aerosol particles by enlarging them and using them as nucleation centres to create droplets within a supersaturated gas.

3 Key Considerations When Buying a Particle Counter 

When the time comes to choose between different devices, you need to first concentrate on three things: 

1. Particle size to be measured: Begin with the ISO class of your cleanroom – because it will dictate this specification, and hence the type of aerosol particle counter that’s right for you.

2. Flow rate capacity: This refers to the volume of air passing through the particle counter at any time. The flow rate ascribes qualified, statistical significance to particle count data. Again, the flow rate required for a particle counter will be determined by the ISO class of your cleanroom.

3. Data management - two aspects need your attention:

    1. Focus only on instruments that both collect and log data, and make sure you only short-list devices that meet your data storage requirements; plus
    2. Think clearly about how and where you want to view your collected data. The connectivity of devices – things like USB data transfer and connection to a PC or printer need to be compared against your needs.

Consider these criteria in the sequence set out above to narrow down your search for an aerosol particle counter to a handful of contenders. 

Examples of Particle Counters

To get a feel for the variety of particle counters available, check out the examples our team has provided below.

IC Scientist’s Note: How do particles get into your cleanroom?

If your cleanroom’s HVAC system is working correctly, particle numbers should be low – right?

Wrong! So if particles are present - where do they come from? 

The simple answer: Us! That’s right; people account for between 75-80% of particles finding their way into your cleanroom!  Our bodys’ skin cells, hair and breath, are wonderful sources of contamination. When seated, we can generate one hundred thousand particles over 0.3 microns, and when moving about, that number balloons up to an impressive 5 million. 

Other than the human body, contamination sources include:

  • Gowns and clothing
  • Equipment and moving pieces
  • Cleaning gear; and
  • Raw materials and products used in the lab. 

TROTEC PC220 Particle Counter
Product code: PC220
 

In a nutshell: The PC220 is a versatile mobile environmental measuring device for laboratories and IAQ monitoring professionals. This meter detects indoor particle concentrations from 0.3 µm to 10 µm using six particle size channels. 
Top features: 
  • Measures gas concentrations and particle mass conversions of formaldehyde and carbon monoxide.
  • Provides climate data for:
    • Air temperature
    • Humidity
    • Dew point temperature, and
    • Wet-bulb temperature.
  • Includes a digital camera that takes photos and videos for documentation purposes. 
  • Displays particle masses as mass proportion in g/m of air needed to determine airborne dust concentrations (PM10) and alveolar dust (PM2.5).

For more features, see the Trotec PC220 Particle Counter product page. 

Key specifications:

  • Sensor Type: Optical
  • Particle size measured: 0.3 µm to 10 µm
  • Flow Rate Capacity: 2.83 L/min
  • Data Collection Functions: Saves up to 5,000 measurement records on the internal memory - expandable to 16 GB using a MicroSD card.
  • Data can be transmitted quickly and easily to a PC for documentation or analysis via a USB interface. 

For more specifications, see the Trotec PC220 Particle Counter product page. 

 

Lighthouse 3016-IAQ Handheld Particle Counter
Product code: IC-402997225-3
 

In a nutshell: The 3016-IAQ is a hand-held particle counter and mass monitor in one unit that features a “Mass Concentration Mode” that approximates density in ug/m3. 

The Lighthouse Handheld Particle Counter can display cumulative and differential particle count data, plus temperature/relative humidity data on the fast and easy to read colour touch screen. 

These attributes make the 3016-IAQ a popular choice for HVAC, IAQ professionals and other maintenance and applications supporting clean manufacturing practices. 

Top features:

  • Simultaneously measures and displays 7 PM dust fractions PM0.3, PM0.5, PM1, PM2.5, PM6, PM10 and Total PM when set in mass mode.
  • Has the latest laser diode technology boasting a 20 year MTBF (mean time before failure).
  • ISO 17025 manufacturers calibration certificate is included with the meter.

For more information on the Lighthouse 3016-IAQ - see the Instrument Choice Scientists' Product Review.

Key specifications:

  • Sensor Type: Optical
  • Particle size measured: 0.3um to 25um
  • Flow Rate Capacity: 2.83 L/min
  • Data Collection Functions:
    • 3,000 sample records are stored on the device.
    • Communication modes: RS-232 via RJ-45 to a PC or an Optional Printer.
    • Compatible with the following PC software LMS XChange; LMS Express; LMS Express RT; LMS Pharma; LMS Standard; CRQWin. 

For more specifications, see the Lighthouse 3016-IAQ product page.

  

Airborne Particle Counter
Product code: IC-FLUKE-985
 

In a nutshell: The Fluke 985 is a portable and robust airborne particle counter for HVAC and IAQ professionals. Here’s why:

  • Measures air filter efficiency
  • Used to monitor industrial cleanrooms
  • Pre-screens indoor air quality
  • Specifications suitable for communication between HVAC and Indoor IAQ professionals
  • Locates particle sources requiring remediation
  • Identifies the need for maintenance and repair, plus reports the effectiveness of remedial work.
  • Stores 10,000 samples in the internal memory, recording each sample's date, time, counts, and sample volume.
  • With the supplied USB cable, an Ethernet connection, or a flash USB drive (not included), you can rapidly download critical data to a PC. 

Top features:

  • Six channels and particle size range of 0.3 - 10.0 µm: Measurement accuracy suitable for locations requiring ISO Class 5 – 9 certification.
  • Ultra-lightweight and ergonomic design ensures easy single-hand operation in tight or awkward spaces with less operator fatigue.
  • A range of user-customizable settings includes display set-up, sampling methods, and sample count alarm. 

For more features, see the Fluke Airborne Particle Counter product page. 

Key specifications:

  • Sensor Type: Optical
  • Particle size measured: 0.3 μm, 0.5 μm, 1.0 μm, 2.0 μm, 5.0 μm, 10.0 μm
  • Flow Rate Capacity: 2.83 L/min
  • Data Collection Functions:
    • 10,000 records stored on the device
    • USB or Ethernet connectivity options. 

For more specifications, see the Fluke Airborne Particle Counter product page. 

 

Lighthouse APEX Z50 Portable Particle Counter (100 l/min)
Product code: IC-402-999471-2
 

In a nutshell: The following functionality of the Apex Z50 makes it suitable for any critical environmental monitoring program.

  • Various user and security levels, audit trails, and data tags allow you to record batch and lot information, room status, or any other information you want with your particle counts.
  • Rooms and custom sample recipes can help to automate and simplify your monitoring routine. 

Top features:

  • An ultra-lightweight, portable, pharmaceutical-grade case that’s easy to clean.
  • Includes a quiet vacuum pump and an advanced seven colour touch screen display.
  • Large and highly-highly visible AVIs (Audible Visual Indicators) in the handle of the particle counter ensures no particle levels breaches are missed.
  • An ISO 17025 certificate. 

For more features, see the Lighthouse APEX Z50 Portable Particle Counter product page. 

Key specifications:

  • Sensor Type: Optical
  • Particle size measured: 0.5um to 10um particle size range
  • Flow Rate Capacity: 100LPM
  • Data Collection Functions:
    • 10,000 point data logging, unlimited data storage with the USB stick inserted.
    • It also includes; Ethernet, WI-FI, and USB data transfer options and is fully compatible with Lighthouse portable monitoring software and system software platforms. 

For more specifications,  see the Lighthouse APEX Z50 Portable Particle Counter product page. 

  

The Final Word

Selecting a particle counter for your cleanroom can be a complex and time-consuming process. Our scientists hope this article has provided you with some information to help you save time choosing the best aerosol particle counter for your cleanroom.

For assistance or further advice on particle counters, speak with an Instrument Choice Scientist! Call 1300 737 871 or email [email protected].

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